Sunday, 7 April 2013

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8th Week

Week 8 already,
So, this week i am planning to do an etching for my PCB design that i have done in previous week.


Step 1

  • -  Firstly, what i need to do is print the circuit in a "Photo Paper" by using a "LaserJet" printer.
# For your information, all the highlight stuff is important to make your PCB design successful print in a board. If not there might be a trouble in the next step.
1st Circuit : Charging Controller for Devices
2nd Circuit : Charging Controller for Li ion Battery

Step 2


-  Secondly, i take(cut) one of it to do the fabrication session.# Then, by using that photo paper i used to iron it on the PCB board to let the ink of the "laserjet" printer stick on the board.


Iron session
Use the normal temperature

Until its looking like burning
Burning like this is enough
Finish iron session

CAUTION!!
# Do not iron the board for too long because this will happen to your board. (see the picture below)

This happen on my friend board.
Due to thermal shock, his pc board bent inwards.

Step 3

  • - Thirdly, let the board cool down a minute to continue the next step.
# When the board is cold until you can touch it using your finger, then its already prepared to open the photo paper.
# The photo paper will sticky with your PCB board, so you need slowly take it off.


  

                   



Step 4


 -  Final step is the etching session.

# This session we need to use acid "fabric chloride" to remove all the unused cooper layer.
# Then, the only left is the cover that been cover with ink "laserjet" printer

                           * put the circuit and sieving the acid until the copper loses from board
Take a look at the board to see the progression

If its not done yet then repeat the sieving process 



After finish  you can see the different colour left

Now, Finish you have done your etching session


 # To remove the laser jet ink, you can use the gasoline by rub it on the surface board. =)




  • See my PCB's, 2 circuit that already done etching session.






Sorry i did not take a picture for the circuit on the right side. But, that circuit already finish doing an etching session. Thank you!









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